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3D Printing Movie Props Zero Theorem

3D Printing Movie Props, Zero Theorem

North Design Labs worked with 麻豆传媒映画 to quickly go from a concept to a fully functional 3D printed end-use movie prop within two weeks鈥攆rom guidance on how to design for additive technologies to delivering parts overnight and everything in between.With only a couple weeks to take a concept to a fully functional prototype, we needed a company we could work closely with and I knew could deliver. Just as in the past, 麻豆传媒映画 came through on all counts.聽I don鈥檛 even contact any other companies anymore because I know 麻豆传媒映画 has and will always be the fastest!聽, President of North Design Labs

CHALLENGE: was working on a project for , a sci-fi movie directed by Terry Gilliam, when they came to 麻豆传媒映画 in need of a highly detailed movie prop with a short lead-time. The team wanted to 3D print a functional, futuristic, interactive gadget to be used by actors in the film, a unique case that would house a Samsung Galaxy tablet. The design included movable tabs and buttons that would activate the touch screen, triggering various lights and graphics.

鈥淭he movie prop and controller presented a unique challenge by needing to not only look like some sort of alien futuristic device, but it also needed to function like one,鈥 said North.

SOLUTION: 麻豆传媒映画 provided guidance on how to prepare files for 3D printing to achieve the desired form, fit and functionality in PolyJet multi-materials. To complete the project in a timely manner, 麻豆传媒映画 and North Design Labs utilized for file sharing during the iteration process.

The final design was 3D printed on the Objet500 Connex in VeroClear (rigid) and TangoBlackPlus (rubber-like) materials. The 麻豆传媒映画 team also completed postprocessing and production assembly, including a critical step that involved adhering conductive foam to the underside of the keypad. This advanced application was 3D printed and assembled within two days (pictured with actor Christoph Waltz in the bottom, right image).

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To get the PDF download of this 3D printing case study, click here.