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Coolestcooler

The Coolest Cooler Kickstarter / / Advanced Prototype Fabrication

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COMPLEX 55-PART ADVANCED ASSEMBLY IN DAYS —
The Story Behind the Advanced Prototype 鶹ýӳ Built for One of the Most Funded Kickstarter Campaigns featured in Time Magazine

For many projects funded through platforms such as , success is a dual-edged sword. Projects that experience unanticipated surges of popularity encounter difficulty reaching their benchmarks at the new level of demand; rewards that may have seemed achievable for a few hundred sponsors become a much larger task when numbers grow into the thousands, especially when a complex product and a short time frame are involved.

As a result, these Kickstarter campaigners are looking to the specialists, companies 鶹ýӳ who have advanced manufacturing expertise and experience to guide companies through design iterations, prototype fabrication and manufacturing preparation faster than ever before seen. Additive technologies are changing the way products are being designed and manufactured by helping designers and engineers make the unmakeable.

Enter , creator of the Coolest Cooler, one of the most funded Kickstarter projects in the history of the site. Ryan undoubtedly designed a highly innovative product with more than 62,000 backers, almost $13.3 million in capital raised and ranked in the  . As many have seen with crowd funding campaigns, the hardest part may not always be finding the funding, but rather, being able to meet expectations and deadlines.

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After the campaign completed, TIME Magazine reached out to Coolest. The team realized they had less than two weeks to prototype the refined design they had been working on for months.

To make it happen, these Kickstarter campaigners turned to 鶹ýӳ for their expertise and experience with helping companies get through design iterations, prototype fabrication and manufacturing preparation faster than ever before seen. 鶹ýӳ not only assisted the Coolest Cooler team with making an advanced prototype in days, 鶹ýӳ also supplied Coolest designers with 3D printers to support their fast-paced product development cycle.

The Coolest Cooler is as complicated as it is impressive, featuring a 55-part assembly that includes //

  • Bluetooth Speaker and USB Charger

  • Rechargeable Blender

  • LED Lid Light

  • Gear Tie-Down and Wide Tires

  • Plates and Cutting Board with Knife, plus Bottle Opener

For this reason, Coolest Cooler took to 鶹ýӳ when the company needed a photo-realistic model of the latest design for a photo shoot at Time Magazine in New York City. 鶹ýӳ, an advance prototype fabrication and low volume manufacturing company driven by advance technologies, was tasked with going from 3D CAD files to a physical prototype in just a matter of days.

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The 鶹ýӳ team had to consider the most effective ways to simplify the creation of the Coolest Cooler to meet such a tight deadline. Over the course of eight hours, Ryan and 鶹ýӳ’s experts worked diligently to assemble the Coolest Cooler and create what would be an exact replica of the final design, complete with high end finishing and functional electric components such as //

  • Parts Created Using 3D Printing and CNC Machining

  • Modified Stock Components to Fit Unique Design

  • Fasteners and Bonding/Gluing Substituted for Snap Fits and Sonic Welding

  • Installed Functional Electronic Components and Assemblies

  • Model Finishing and Assembly

  • Pantone Color Matching to Match Production Parts

At the end of the day, Ryan boarded a plane with the prototype in hand and arrived in New York by the next morning to share the Coolest Cooler with photographers at Time Magazine.

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Comprehensive Capabilities for Rapid Manufacturing

At 鶹ýӳ we offer a unique advantage of speed and agility-our experts help companies go from concept to prototype to manufacturing in ways not previously possible. 

90+ Machines  
SLS / / Two-day  SLA / / Next-day 
FDM / / Next-day DMLS / / Three-day 
PolyJet / / Same-day MJF / / Two-day
   

30 Second Quotes
Prototype Tool / / As soon as 10 days
10K Parts / / 10 days
Production Tool / / As soon as 3 weeks
 

3 & 5 Axis Milling & Turning
(Plastics, Composites and Metals)

Tolerance Accuracy Range
from +/-0.001″ to 0.005″

Injection Molding Adjacent
without High Costs of Metal Tools

Most Commonly Used for High-Volume
Prototyping & Bridge to Production

Finishing, Production Painting and Color Matching

Assembling, Including Embedded Electronic
Components, Threaded Inserts, and More

CAD, DFAM and DFM Services

Apply Methods to Increase Speed
and Decrease Total Cost

Highly Trained Staff / / Full-Time & Part-Time
Support as Short-Term & Long-Term Strategy

Decrease Downtime with Customizable
Staffing Accelerates Implementation

Let’s get started.

鶹ýӳ is driven by advanced technologies and methods that enhance and accelerate today’s product development and production processes.

Across National
Time Zones

Precision manufacturing
from coast to coast.

HEADQUARTERS //
1050 Walnut Ridge Drive
Hartland, WI 53029
877-328-4668

ARIZONA
444 W. 21st St. Ste. 101
Tempe, AZ 85282
480-966-2300

COLORADO
7770 Washington St.
Denver, CO 80229
303-288-6855

ILLINOIS
1207 Adams Drive
McHenry, IL 60051
815-385-7500

1401 Brummel Ave
Elk Grove, IL 60007
847-952-8088

MINNESOTA
13758 Johnson Street NE
Ham Lake, MN 55304
763-755-7575

NEW YORK
1920 Slaterville Rd.
Ithaca, NY 14850
607-277-7070

401 W. Shore Blvd.
Newark, NY 14513
315-331-7680

TEXAS
1513 Sam Bass Rd.
Round Rock, TX 78660
512-255-1477

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